INTELLIREAM® MP- Modular Platform
Simple. Smart. Reliable.
Robotic Torch Maintenance Center
Extend the life of your robotic MIG torch and improve cycle time in your robotic welding cell with the Intelliream® MP. This robotic torch maintenance center systematically removes and limits spatter accumulation for enhanced productivity.
The Intelliream® MP is designed with reliability in mind. The internal components are modular and protected from the environment.
Choose an option from the list below to view additional accessories available for this product.
*Optional Wire Cutter is shown on all pictures
- High-strength coated reaming bit provides enhanced wear resistance. Precision machined to tight tolerances for optimized performance.
- Vortex action sprayer delivers a radial spray pattern to uniformly coat the interior surface of the nozzle. Post-flow logic enables self-cleaning.
- Pinch-off wire cutter is integrated in the clamp housing for easy and quick access, minimizing robot movement. (Optional)
- Tapered cone provides a visual check to ensure positional accuracy of the TCP (tool center point).
The Intelliream® MP controls the entire reaming process. Every aspect of the reaming cycle is commanded, monitored, and verified. The feedback signal to the robot is a true “complete” signal indicating that the entire sequence has been
executed without error.
- The Intelliream® MP controller features a simple “No Trial-No Error” programming technique and constant process monitoring.
- Self-centering diamond grip design for positive traction on all nozzle sizes.
- Complete enclosure seals out small particles and contaminants.
- On-board diagnostics indicate position and fault codes for ease of troubleshooting.
- A status light signals when the unit is operating and flashes diagnostic codes if a fault occurs.
- Dry run and sensor override modes make setting up and troubleshooting easier.
- The Intelliream® is the only reamer to offer an automatic retry feature.
Features and Benefits
- Reset push button overrides the Intelliream® MP commands to the cylinders and sends them back to their home position.
- Indicator LED’s are visible to an operator and show the position of air cylinders. If a fault occurs, the on-board diagnostics report the error via flashing LED codes so the problem can be resolved faster.
- The settings button is used to configure several features in the Intelliream® that will optimize performance and assist in maintenance.
- Actuator push-buttons for manual operation will assist in safely programming robot positions and troubleshooting.
- Automatic configuration of signal polarity. No need to set DIP switches! The Intelliream® senses both the input and output type of the robot and sets the I/O immediately.
- Error signal feedback to the robot: if an error occurs in the process, the Intelliream® returns to its home position and sends an error signal to the robot.
- The electronics are enclosed in the RCM-2 control module. The control module is easily removed from the side of the machine and disconnected without removing the front or rear panels.
- Magnetic sensors are utilized for optimum position accuracy and reliability.
- Hinged back door/panel for ease of access.
- Gripper guard helps keep the area clear of spatter.
- Nozzle detect ensures that the nozzle is on the torch thus eliminating “bad” welds because of contamination. (Optional)
Technical DataCycle Time:<5sFootprint Size:25″H x 13″L x 10″WCutter Speed:1100 RPMAir Driven Motor:0.65 HPWire Cutter Diameter:0.030″ – 1/16″Air Supply:80 PSI, 15 SCFMPower Supply:24VDC, 0.65A
Ordering Information and Accessories
Standard EquipmentIntelliream® MP
Request any of the following options when ordering:Wire Cutter ModuleIRW010099-00Nozzle Detect SensorIRE020099-13Nozzle Gas Flow SensorIRE060099-00Spray Containment Assembly IIIRS020099-00
AccessoriesReaming Bit, 1/2″IRB010500-00Reaming Bit, 1/2″ BottleneckIRB010501-00Reaming Bit, 15.5mmIRB01M155-00Reaming Bit, 5/8″IRB010625-00Reaming Bit, 3/4″IRB010750-00Robot Control Cable, 20ftIRE010090-20Robot Control Cable, 30ftIRE010090-30Robot Control Cable, 50ftIRE010090-50Test BoxIRT020001-00Adapter PlateIRF020002-01Floor Mount StandIRX010001-00