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*Optional Wire Cutter is shown on all pictures
INTELLIREAM® EIP
robotic torch maintenance center
Extend the life of your robotic MIG torch and improve cycle time in your robotic welding cell with the next generation Intelliream® EIP. This robotic torch maintenance center systematically removes and limits spatter accumulation for enhanced productivity.
The ethernet enabled EIP model provides additional functionality including: enhanced command and diagnostic signals, direct access to process controls, and feature configuration, with the complete process managed by the internal CPU.
Features
01
The Intelliream® EIP controller features a simple “No Trial - No Error”
programming technique and constant process monitoring.
02
Self-centering diamond grip design for positive traction on all nozzle sizes.
03
Complete enclosure seals out small particles and contaminants.
04
On-board diagnostics indicate position and fault codes for ease of troubleshooting.
05
A status light signals when the unit is operating and flashes diagnostic codes if a fault occurs.
06
Dry run and sensor override modes make setting up and troubleshooting easier.
07
The Intelliream® is the only reamer to offer an automatic retry feature.
08
De-ringer: A pilot reaming stroke removes the spatter ring that forms on the end of the weld nozzle.
TECHNICAL DATA
Footprint Size: 25” H x 13” L x 10” W
Cutter Speed: 1100 RPM
Air Driven Motor: 0.60 HP
Wire Cutter Diameter: 0.030” - 1/16”
Air Supply: 80 PSI, 16.5 SCFM
Power Supply: 24 VDC, 0.8 A
Four Processes
01 High-strength coated reaming bit provides enhanced wear resistance. Precision machined to tight tolerances for optimized performance.
02 Vortex action sprayer delivers a radial spray pattern to uniformly coat the interior surface of the nozzle. Postflow logic enables self-cleaning.
03 Pinch off wire cutter is integrated in the clamp housing for easy and quick access, minimizing robot movement. (Optional)
04 Tapered cone provides a visual check to ensure positional accuracy of the TCP (tool center point).
performance
The Intelliream® EIP controls the entire reaming process. Every aspect of the reaming cycle is commanded, monitored, and verified. The feedback signal to the robot is a true "complete" signal indicating that the entire sequence has been executed without error. Modern robotic systems with network capability have advantages over their earlier discrete I/O counterparts.
The connectivity of the Intelliream® EIP provides many of these advantages including:
• Ease of installation and seamless integration with controller.
• Troubleshooting via diagnostics at the robot or PLC.
• Expandable platform for feature upgrades.
• Single connection for multiple robots.
• Data acquisition of process counters and solenoid/cylinder activation timers.
EtherNet I/P: Distributed Intelligence
- The Intelliream® EIP robotic torch maintenance center builds on the foundation of the button, actuator buttons, and indicator LEDs and the following advantages enabled by network connectivity.
- Separate connections for control and solenoid power. The solenoid power may be tied into a safety circuit and interrupted in an emergency condition. The control connection supplies power to the node and sensors in order to maintain network communications.
- More control data is available for ease of programming.
- Advanced diagnostic and troubleshooting tools helps pinpoint issues and decrease downtime.
- Consumable usage and replacement alerts (anti-spatter fluid, wire cutter, ream bit) assist with preventative maintenance efforts.
- Add-on instruction (AOI) is available for Logix PLCs to cut integration time and costs.
Web Server:
Extended user interface for enhanced functionality
Built-in web server user interface offers enhanced diagnostics, configuration, remote monitoring and analytics. Its responsive design is compatible with laptops, smart phones and tablets.
- Interface: Remote monitoring of components, and machine operating state.
- Settings: Remote operation of actuators, System configuration and troubleshooting.
- Statistics: Cycle and operations timing and counts, Error log.
- Email notification: Alarms, Consuming replacements, Performance metrics.
The following network communication protocols are available for the Intelliream® EIP: EtherNet/IP™ and Modbus TCP.
EtherNet/IP™ is a trademark of ODVA, Inc.
Ordering Information
Standard Equipment
| INTELLIREAM® EIP | IRM030001-EIP |
| Spray System | |
| TCP check |
Request any of the following options when ordering:
| Wire Cutter Module | IRW010099-00 |
| Nozzle Detect Assembly | IRE120099-02 |
| Spray Containment Assembly II | IRS020099-00 |
| Nozzle Gas Flow Sensor | IRE060099-00 |
Accessories
| Reaming Bit, 1/2" | IRB010500-00 |
| Reaming Bit, 1/2" bottleneck | IRB010501-00 |
| Reaming Bit, 15.5mm | IRB01M155-00 |
| Reaming Bit, 5/8" | IRB020625-00 |
| Reaming Bit, 3/4" | IRB010750-00 |
| Robot control cable, 20ft | IRE010090-20 |
| Robot control cable, 30ft | IRE010090-30 |
| Robot control cable, 50ft | IRE010090-50 |
| Test Box | IRT020001-00 |
| Adapter Plate | IRF020002-01 |
| Floor Mount Stand | IRX010001-00 |
| Anti Spatter Bulk Feed | IRS010099-09 |