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Intelliream-IOL

INTELLIREAM® IOL

robotic torch maintenance center

Extend the life of your robotic MIG torch and improve cycle time in your robotic welding cell with the Nasarc INTELLIREAM®-IOL (IO-Link) model. Designed to improve overall welding equipment effectiveness, this robotic torch maintenance center systematically removes and limits spatter accumulation for enhanced productivity.

The INTELLIREAM®-IOL model provides additional functionality including enhanced command and diagnostic signals. The complete process is managed by the internal CPU.

Features

01

The Intelliream® MP controller features a simple “No Trial - No Error” programming technique and constant process monitoring.

02

Self-centering grip design for positive traction on all nozzle sizes.

03

Complete enclosure seals out small particles and contaminants.

04

On-board diagnostics indicate position and fault codes for ease of troubleshooting.

05

A status light signals when the unit is operating and flashes diagnostic codes if a fault occurs.

06

Dry run and sensor override modes make setting up and trouble-shooting easier.

07

The Intelliream is the only reamer to offer an automatic retry feature.

08

De-ringer: A pilot reaming stroke removes the spatter ring that forms on the end of the weld nozzle.

TECHNICAL DATA

Footprint Size:                    H: 20.6”, W: 11”, D: 12.1”

Cutter Speed:                      1100 RPM

Air Driven Motor:                0.60 HP

Wire Cutter Diameter:       0.030" - 0.0625"

Air Supply:                            80 PSI, 16.5 SCFM

Power Supply:                     24 VDC, 0.75 A

Processes

1   Nozzle gas flow sensor detects gas flow at the point of use.

2   TCP check pin verifies positional accuracy of the tool center point.

3   Vortex action sprayer delivers a radial spray pattern to uniformly coat the interior surface of the nozzle.

4   Pinch-off wire cutter is integrated in the clamp housing for easy and quick access, minimizing robot movement.

5   Nozzle detect ensures that the nozzle is fastened on the torch.

6   Automated reaming cycle uses a high-strength coated reaming bit.

INTELLIEAM_IOL TOP

Performance

The networked INTELLIREAM®-IOL provides additional performance over traditional reamers.

• Ease of installation and seamless integration with controller.
• IO-Link is available as a port class A device.
• Troubleshooting via diagnostics at the robot or PLC.
• Expandable platform for feature upgrades.
• Single connection for multiple robots.
• Data acquisition of process counters.

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industry 4.0 features & benefits

The INTELLIREAM®-IOL torch maintenance center incorporates the following advantages enabled by network connectivity:

Advanced diagnostic and troubleshooting tools help pinpoint issues and decrease downtime.

• Cycle counter and preventive maintenance countdown will boost uptime and improve overall equipment effectiveness.

• Add-on instruction (AOI) is available for Logix PLCs to cut integration time and costs.

• Magnetic sensors are utilized for optimum position accuracy and reliability.

• Dry-run and sensor override modes make setting up and trouble-shooting easier.

• Self-centering grip design for positive traction on all nozzle sizes.

• On-board diagnostics indicate position and fault codes for ease of troubleshooting.

• A status light signals when the unit is operating and flashes diagnostic codes if a fault occurs.

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Ordering Information

Standard Equipment

INTELLIREAM® IOLIRM040001-IOL
Spray System
TCP check

Request any of the following options when ordering:

Wire Cutter ModuleIRW010099-00
Nozzle Detect AssemblyIRE120099-02
Nozzle Gas Flow SensorNAC40A

Accessories

Reaming Bit, 1/2" IRB010500-00
Reaming Bit, 1/2" bottleneck IRB010501-00
Reaming Bit, 15.5mmIRB01M155-00
Reaming Bit, 5/8"IRB020625-00
Reaming Bit, 3/4"IRB010750-00
IO-Link Cable, 4 pin, 10mIRE060017-00
Floor Mount Stand IRX010001-00
Anti Spatter Bulk FeedIRS120099-06

for more information on the intelliream® - IOL
Click here to Contact [email protected].