Click on the boxes below to view additional options available for this product. (Multiple options may be chosen).
*Optional Wire Cutter is shown on all pictures
INTELLIREAM® MP
robotic torch maintenance center
Extend the life of your robotic MIG torch and improve cycle time in your robotic welding cell with the next generation Intelliream® MP. This robotic torch maintenance center systematically removes and limits spatter accumulation for enhanced productivity.
The Intelliream® MP is designed with reliability in mind. The internal components are modular and protected from the environment.
Features
01
The Intelliream® MP controller features a simple “No Trial - No Error” programming technique and constant process monitoring.
02
Self-centering grip design for positive traction on all nozzle sizes.
03
Complete enclosure seals out small particles and contaminants.
04
On-board diagnostics indicate position and fault codes for ease of troubleshooting.
05
A status light signals when the unit is operating and flashes diagnostic codes if a fault occurs.
06
Dry run and sensor override modes make setting up and trouble-shooting easier.
07
The Intelliream is the only reamer to offer an automatic retry feature.
08
De-ringer: A pilot reaming stroke removes the spatter ring that forms on the end of the weld nozzle.
TECHNICAL DATA
Footprint Size: 25” H x 13” L x 10” W
Cutter Speed: 1100 RPM
Air Driven Motor: 0.60 HP
Wire Cutter Diameter: 0.030” - 1/16”
Air Supply: 80 PSI, 16.5 SCFM
Power Supply: 24 VDC, 0.75 A
Four Processes
01 High strength coated reaming bit provides enhanced wear resistance. Precision machined to tight tolerances for optimized performance.
02 Vortex action sprayer delivers a radial spray pattern to uniformly coat the interior surface of the nozzle. Post flow logic enables self-cleaning.
03 Pinch off wire cutter is integrated in the clamp housing for easy and quick access, minimizing robot movement. (Optional)
04 Tapered cone provides a visual check to ensure positional accuracy of the TCP (tool center point).
Performance
The Intelliream® MP controls the entire reaming process. Every aspect of the reaming cycle is commanded, monitored, and verified.
The feedback signal to the robot is a true cycle complete signal indicating that the entire sequence has been executed without error.
Features & Benefits
- Reset push-button overrides the Intelliream® MP commands to the cylinders and sends them back to their home position.
- Indicator LED’s are visible to an operator and show the position of air cylinders.
If a fault occurs, the on-board diagnostics report the error via flashing LED codes so the problem can be resolved faster. - The Settings button is used to configure several features in the Intelliream® that will optimize performance and assist in maintenance.
- Actuator pushbuttons for manual operation will assist in safely programming robot positions and troubleshooting.
- Auto configuration of signal polarity: No need to set DIP switches! The Intelliream® MP senses both the input and output type of the robot and sets its I/O immediately.
- Error signal feedback to the robot: if an error occurs in the process, the Intelliream® MP returns to its home position and sends an error signal to the robot.
- The electronics are enclosed in the RCM-2 control module. The control module is easily removed from the side of the machine and disconnected without removing the front or rear panels.
- Magnetic sensors are utilized for optimum position accuracy and reliability.
- Hinged back door/panel for ease of access.
- Gripper guard helps keep area clear of spatter.
- Nozzle detect ensures that the nozzle is on the torch thus eliminating “bad” welds because of contamination. (Optional)
Ordering Information
Standard Equipment
| INTELLIREAM® MP | IRM030001-MP |
| Spray System | |
| TCP check |
Request any of the following options when ordering:
| Wire Cutter Module | IRW010099-00 |
| Nozzle Detect Assembly | IRE120099-02 |
| Spray Containment Assembly II | IRS020099-00 |
| Nozzle Gas Flow Sensor | IRE060099-00 |
Accessories
| Reaming Bit, 1/2" | IRB010500-00 |
| Reaming Bit, 1/2" bottleneck | IRB010501-00 |
| Reaming Bit, 15.5mm | IRB01M155-00 |
| Reaming Bit, 5/8" | IRB020625-00 |
| Reaming Bit, 3/4" | IRB010750-00 |
| Robot control cable, 20ft | IRE010090-20 |
| Robot control cable, 30ft | IRE010090-30 |
| Robot control cable, 50ft | IRE010090-50 |
| Test Box | IRT020001-00 |
| Adapter Plate | IRF020002-01 |
| Floor Mount Stand | IRX010001-00 |
| Anti Spatter Bulk Feed | IRS010099-09 |